Mohamad Irvan Akif Setiawan (1), Mulyadi (2), A'rasy Fahruddin (3)
General Background Fish crackers are a popular Indonesian snack with a simple production process but high demand. Specific Background In Pasuruan Regency, SMEs struggle with manual dough mixing, which leads to inconsistent texture and high labor costs. Knowledge Gap Current traditional methods lack efficiency and structural consistency, requiring a more robust and hygienic automated solution. Aims This study aims to design and validate an automatic fish cracker dough mixing machine using static load simulations. Results The selection process using a morphological chart led to Concept A, which utilizes a 0.37 kW motor and stainless steel components. SolidWorks 2016 simulations revealed a maximum von Mises stress of 14.224 MPa and a maximum displacement of 8.74 mm under a 92 Nm torque load. Novelty The research introduces a highly stable frame structure (50x50x3 mm profile) with a safety factor of 13, significantly exceeding standard safety requirements for SME equipment. Implications This innovation allows for consistent 10 kg batch production, reducing manual labor and increasing the profit potential for local food industries.
Keywords Dough Mixer, Fish Crackers, Morphological Chart, Static Simulation, Safety Factor
Key Findings Highlights
Concept A was selected as the optimal design using a systematic morphological chart and FEA validation.
The frame structure achieves a safety factor of 13, ensuring high durability for small-scale industrial use.
The automated system replaces manual labor with a 0.37 kW motor capable of handling 10 kg loads efficiently.
A. R. Rahim, N. D. Bela, M. Mutmainnah, and Z. Araswati, "Sosialisasi dan Implementasi Pembuatan Krupuk Ikan Bandeng Desa Karanggeneng Kec. Karanggeneng Kab. Lamongan," DedikasiMU (Journal of Community Service), vol. 1, no. 1, p. 1, 2019, doi: 10.30587/dedikasimu.v1i1.1083.
P. Tamara, "Desain Fasilitas Pada Pembuatan Kerupuk Untuk Industri Kecil," Jurnal Teknik Industri, vol. 1, no. 2, pp. 30–37, 2011.
V. Ledianti, A. Yusuf, and A. Widyasanti, "Rancang Bangun Mesin Pengaduk Adonan Kerupuk Bawang (Studi Kasus di Usaha Kecil dan Menengah Sakinah, Cimahi)," Jurnal Keteknikan Pertanian Tropis dan Biosistem, vol. 9, no. 1, pp. 26–33, 2021, doi: 10.21776/ub.jkptb.2021.009.01.04.
A. A. Ridlwan and U. N. Surabaya, "Rancang Bangun Mesin Pengaduk Adonan Kerupuk Semi Otomatis dan Penataan Manajemen untuk Meningkatkan Produktivitas UMKM Kerupuk Jaya Abadi, Sidoarjo," Inspirasi Jurnal Pengabdian dan Pemberdayaan Masyarakat, vol. 2, no. 1, pp. 9–19, 2021.
F. T. Industri, "Planning Build for Donut Dough Mixing," Faculty of Industrial Technology, 2015.
S. Al, F. Priyagung, H. Unung, and K. Kerupuk, "Perencanaan Mesin Pengaduk Adonan Kerupuk Jenis Paddle Untuk Home Industri," Universitas Islam Malang, pp. 3–6, 2010.
D. Gumulya, "Eksplorasi Desain Dengan Peta Morfologi (Studi Kasus: Perancangan Desain Mebel Terinspirasi Gaya Memphis Era 1980an)," Jurnal PATRA, vol. 4, no. 2, pp. 111–124, 2022, doi: 10.35886/patra.v4i2.390.
B. B. Wahyujati, "Aplikasi Metode Morphological Chart Pada Perancangan Robot Belajar Baca (ROBOCA) Untuk Anak Usia Dini," Productum Jurnal Desain Produk (Pengetahuan dan Perancangan Produk), vol. 5, no. 2, pp. 67–74, 2022, doi: 10.24821/productum.v5i2.6917.
R. N. Natarajan, "Machine Design," Handbook of Machine Dynamics, no. I, pp. 11–28, 2000, doi: 10.1038/042171a0.
D. W. Karmiadji and Z. S. Tampa, "Perancangan Mesin Pengaduk Pakan Ternak Berkapasitas 75 kg Menggunakan Sistem Arduino," Poros, vol. 17, no. 2, pp. 89–99, 2021, doi: 10.24912/poros.v17i2.20037.
C. Anam, "Perencanaan Daya Dan Perhitungan Bantalan / Bearing Pada Mesin Pengupas," Journal Article, vol. 1, no. 1, pp. 23–24, 2016. [Online]. Available: https://repository.its.ac.id/76196/
T. Lazović and I. Topalović, "Evolution of Rolling Bearing Life Rating Through the Standardization," Mechanical Engineering, vol. 225, no. 6, pp. 222–225, 2020.
M. F. Nurmajid and A. Pamungkas, "Perancangan Mesin Pengaduk Komposit Partikel Sistem Vakum Kapasitas 2 Liter," Industrial Research Workshop and National Seminar, p. 855, 2021.
A. Sifa, T. Endramawan, I. Nurahman, and I. D. Pangga, "Rancang Bangun Mesin Pengaduk Dodol Karangampel," Universitas Negeri Surabaya, pp. 26–27, 2020.
F. Maghfurah and D. D. Chandra, "Perancangan Mesin Pengaduk Bahan Dasar Roti Kapasitas 43 Kg," Jurnal Ilmiah Teknik Mesin, vol. 6, no. 1, pp. 46–60, 2012.