Keywords
Overall Equipment Effectiveness (OEE)
Preventive maintenance
Age Replacement
Manufacturing industry
How to Cite
Abstract
This study investigates the effectiveness of six milling machines at PT. INKA, a railroad car manufacturing company, focusing on CNC Plano 133 and Horizontal Milling 142. Utilizing Overall Equipment Effectiveness (OEE) and Age Replacement methods, the research aims to optimize machine performance and propose preventive maintenance strategies. Data spanning from January 2021 to December 2022 were collected and analyzed. Results indicate that both CNC Plano 133 and Horizontal Milling 142 exhibit suboptimal OEE values, primarily due to breakdown losses. Applying Age Replacement within 10 days significantly enhances reliability, with post-replacement reliability reaching 100%. The findings underscore the importance of preventive maintenance in improving milling machine reliability and overall productivity, thereby enhancing competitiveness and sustainability in the manufacturing sector.
Highlight:
Improved productivity: Preventive maintenance boosts milling machines' reliability and effectiveness.
Resource efficiency: Analyzing OEE minimizes downtime, optimizes production output.
Competitive edge: Enhanced performance sustains competitiveness, strengthens manufacturing sector's sustainability.
Keyword: Milling machines, Overall Equipment Effectiveness (OEE), Preventive maintenance, Age Replacement, Manufacturing industry
References
L. Irdiansyah and E. Ludiya, “Pemeliharaan Korektif Mesin Cetak Offset 4 Warna Pada Cv. Aries Anugrah Karya Utama,” J. Adm. Bisnis, vol. 18, no. 1, pp. 1–16, 2022, doi: 10.26593/jab.v18i1.5535.1-16.
S. A. Pratama, B. I. Putra, T. Industri, F. Sains, and U. M. Sidoarjo, “Analysis of Machine Maintenance Using Markov,” Semin. Nas. Inov. Teknol., pp. 208–214, 2022.
M. A. dan A. Z. Sultan, "Manajemen Perawatan", Pertama. Yogyakarta: Deepublish, 2018.
B. Fadhilah, P. Aulia, and A. J. Pratama, “Overall Equipment Effectiveness (OEE) Analysis to Minimize Six Big Losses in Continuous Blanking Machine,” IJIEM (Indonesian J. Ind. Eng. Manag., vol. 1, no. 1, pp. 25–32, 2020.
T. Rachman, D. N. Watunglawar, M. D. Amperajaya, S. R. Adnan, and I. K. Sriwana, “Penentuan Interval Waktu Penggantian dan Perbaikan Komponen Kritis Mesin Bubut Type SS-850 di PT. Hamdan Jaya Makmur Dengan Metode Age Replacement,” J. METRIS, vol. 23, no. 01, pp. 52–61, 2022, doi: 10.25170/metris.v23i01.3547.
J. Guritno and A. S. Cahyana, “Implementasi Autonomous Maintenance Dalam Penerapan Total Productive Maintenance,” Procedia Eng. Life Sci., vol. 1, no. 2, 2021.
I. D. Pranowo, "Sistem dan Manajemen Pemeliharaan", Pertama. Yogyakarta: Deepublish, 2019.
T. dan N. Y. A. Ahdiyat, “Analisis Kinerja Mesin Bandsaw Menggunakan Metode Overall Equipment Effectiveness (OEE) dan Six Big Losses pada PT Quartindo Sejati Furnitama,” J. Cakrawala Ilm., vol. 2, no. 1, pp. 221–234, 2022.
N. M. Hidayatulloh and T. Sukmono, “Penentuan Interval Perawatan Peralatan Instrumentasi Produksi Pada Industri Kertas,” Product. Optim. Manuf. Syst., vol. 4, no. 1, pp. 23–31, 2020.
L. Hakim, “Implementasi RCM pada mesin diesel Deutz 20 kVA,” J. Progr. Stud. Tek. Mesin UM Metro, vol. 10, no. 1, pp. 42–52, 2021.
A. B. S. dan S. H. Mutiawati, “Usulan Jadwal Preventive Maintenance Komponen Ban,” INTECH Tek. Ind. Univ. Serang Raya, vol. 7, no. 2, pp. 137–146, 2021.
E. A. Agustiawan, M. Z. Fathoni, and D. Widyaningrum, “Usulan Preventive Maintenance Pada Mesin Hanger Shot Blast Kazo Dengan Menggunakan Metode Age Replacement Di Pt Barata Indonesia,” Matrik, vol. 22, no. 1, p. 73, 2021, doi: 10.30587/matrik.v22i1.2715.
A. B. Zamani, M. Nuruddin, and S. S. Dahda, “Penentuan Interval Penggantian Komponen Mesin Pengayakan Batu Bara Menggunakan Metode Age Replacement,” J. Serambi Eng., vol. VIII, no. 1, pp. 4341–4352, 2023.
F. Fauzi and R. B. Jakaria, “The Implementation of Age Replacement Method for VH-Drum Components for Baby Diaper Production Machines at PT. XYZ,” Indones. J. Innov. Stud., vol. 13, pp. 1–19, 2021, doi: 10.21070/ijins.v13i.526.
R. Pardiyono and P. Suryani, “Meningkatkan Keandalan Komponen Mesin Dan Minimasi Downtime Pada Mesin Picanol Gtx Seri 22844,” Sist. J. Ilm. Nas. Bid. Ilmu Tek., vol. 8, no. 1, pp. 1–8, 2020, doi: 10.53580/sistemik.v8i1.33.
A. Prastiawan, H. Rarindo, E. Hendry, S. Hadi, and U. S. Amrullah, “Metode RCM Untuk Sistem Perawatan Mesin Amplas Multipleks Pada Pabrik Plywood,” J. Ilm. Teknol. FST Undana, vol. 15, no. 2, pp. 36–40, 2021.
N. dan M. I. M. Ansori, "Sistem Perawatan Terpadu (Integrated Maintenance System)", Pertama. Yogyakarta: Graha Ilmu, 2013.
J. M. Tupan, B. J. Camerling, and M. Amin, “Penentuan Jadwal Perawatan Komponen Kritis Pada Mesin MTU 12V2000G65 di PLTD Tersebar PT PLN (PERSERO) AREA TUAL (Studi Kasus : PLTD Wonreli),” Arika, vol. 13, no. 1, pp. 33–48, 2019, doi: 10.30598/arika.2019.13.1.33.
This work is licensed under a Creative Commons Attribution 4.0 International License.