Keywords
Oil Sludge
Desert Sand
How to Cite
Abstract
This study explores the development of resource-saving expanded clay technology utilizing underutilized clay raw materials and oil extraction waste. Traditional expanded clay production is energy-intensive and often employs high-quality clay; however, our research identifies technological modes and parameters for producing expanded clay through plastic molding, incorporating substandard raw materials and oil sludge. This method eliminates the need for costly energy-releasing additives and reduces energy costs associated with drying and firing by 25-30%. The research aims to demonstrate the feasibility of this novel production technique in the Republic of Kazakhstan, considering the local availability of raw materials, energy resources, and regional demand for thermal insulation materials in industrial and civil construction. Our findings suggest that integrating 'Desert Sand-Oil Sludge' into the batch composition can effectively produce granulated porous thermal insulation material, aligning with the region's development strategy and offering significant economic and environmental benefits.
Highlights:
- Resource Utilization: Uses oil waste and substandard clay to produce expanded clay, reducing reliance on high-quality materials.
- Energy Savings: Cuts energy costs for production by 25-30% through innovative processing.
- Regional Benefit: Aligns with Kazakhstan's strategy by utilizing local resources and supporting construction needs.
Keywords: Expanded Clay, Oil Sludge, Desert Sand
References
E. Fakhfakh, W. Hajjaji, M. Medhioub, F. Rocha, A. López-Galindo, M. Setti, F. Kooli, F. Zargouni, and F. Jamoussi, "Effects of Sand Addition on Production of Lightweight Aggregates from Tunisian Smectite-Rich Clayey Rocks," Applied Clay Science, vol. 35, pp. 228-237, 2007, doi: https://doi.org/10.1016/j.clay.2006.09.006.
C. R. Cheeseman and G. S. Virdi, "Properties and Microstructure of Lightweight Aggregate Produced from Sintered Sewage Sludge Ash," Resources, Conservation and Recycling, vol. 45, pp. 18-30, 2005, doi: https://doi.org/10.1016/j.resconrec.2004.12.006.
J. Decleer and W. Viaene, "Rupelian Boom Clay as Raw Material for Expanded Clay Manufacturing," Applied Clay Science, vol. 8, pp. 111-128, 1993, doi: https://doi.org/10.1016/0169-1317(93)90032-V.
A.M. Salahov, V. P. Morozov, L. R. Tagirov, R. A. Salahova, N. M. Lyadov, and N. V. Boltakova, "High-Strength Ceramics from Fusible Clays," Georesources, Kazan, 2012, pp. 9-12.
V. P. Luzin, A. V. Kornilov, K. G. Nikolaev, and L. P. Luzina, "Ceramic Building Materials with Improved Thermal Insulation Properties," Bulletin of Kazan Technological University, Kazan National Research Technological University, Kazan, 2010, pp. 32-36.
V. P. Petrov, N. I. Makridin, and V. N. Yarmakovsky, "Porous Fillers and Lightweight Concretes," Materials Science. Technology of Production, Samara State Architectural-Building University, Samara, 2009, p. 436.
B. L. A. Tuan, C.-L. Hwang, K.-L. Lin, Y.-Y. Chen, and M.-P. Young, "Development of Lightweight Aggregate from Sewage Sludge and Waste Glass Powder for Concrete," Construction and Building Materials, no. 47, pp. 334-343, 2013, doi: https://doi.org/10.1016/j.conbuildmat.2013.05.039.
M. Bernhardt, H. Justnes, H. Tellesbø, and K. Wiik, "The Effect of Additives on the Properties of Lightweight Aggregates Produced from Clay," Cement and Concrete Composites, vol. 53, pp. 233-238, 2014, doi: https://doi.org/10.1016/j.cemconcomp.2014.07.005.
S. Volland, O. Kazmina, V. Vereshchagin, and M. Dushkina, "Recycling of Sand Sludge as a Resource for Lightweight Aggregates," Construction and Building Materials, vol. 52, pp. 361-365, 2014, doi: https://doi.org/10.1016/j.conbuildmat.2013.10.088.
N. G. Valiev, Z. Dzh. Efendieva, T. R. Osmanly, "Study of Low-Quality Bentonitic Clays of Azerbaijan for the Production of Keramsite," Izvestiya TulGU. Sciences of the Earth, 2022, issue 3, pp. 77-91.
I. A. Rasulov, "Study of the Technological Features of Keramsite from Clayey Rocks of Uzbekistan and Southern Kazakhstan," Tashkent, 1968.
T. T. Sabirov, S. S. Tairov, Z. R. Kadyrova, and A. M. Eminov, "Development of Compositions of Masses for Ceramic Tiles Using Logonskaya Bentonitic Clay as a Plastifying Component," Uzbek Chemical Journal, no. 3, 2019, pp. 42-49.
E. A. Kolesnikov, "Expanding Fusible Clays," Glass and Ceramics, no. 5, pp. 28-30, 1974.
E. Mestnikov, "Clay Raw Materials of Yakutia for the Production of Keramsite," Modern High-Tech Technologies, no. 3, pp. 30-34, 2022; URL: https://top-technologies.ru/ru/article/view?id=39069 (accessed on 28.09.2023).
S. P. Onatsky, "Production of Keramsite," 3rd ed., revised and supplemented, Moscow: Stroyizdat, 1987, p. 333.
V. P. Petrov, N. I. Makridin, and V. N. Yarmakovsky, "Porous Fillers and Lightweight Concretes," Materials Science. Technology of Production: Textbook, Samara State Architectural-Building University, Samara, 2009, p. 436.
E. Mestnikov, "Clay Raw Materials of Yakutia for the Production of Keramsite," Modern High-Tech Technologies, no. 3, pp. 30-34, 2022, URL: https://top-technologies.ru/ru/article/view?id=39069 (accessed on 28.09.2023).
N. G. Valiev, Z. Dzh. Efendieva, and T. R. Osmanly, "Study of Low-Quality Bentonitic Clays of Azerbaijan for the Production of Keramsite," Izvestiya TulGU. Sciences of the Earth, 2022, issue 3, pp. 77-91.
A. Pavlenko, A. Cheilytko, O. Lymarenko, and O. Taranenko, "Development of a New Method for Obtaining Claydite with a Minimal Thermal Conductivity Coefficient," Eastern-European Journal of Enterprise Technologies, 2017, doi: 10.15587/1729-4061.2017.101089.
V. S. Komissarenko, A. G. Chiknovoryan, and Y. A. Luponosov, "Experience of Producing Keramsite Using Oil Sludge Wastes and Keramsite Concrete Based on It," Modern Technologies of Construction and Gas Transportation Systems: Proceedings of the Samara Branch of the Section "Construction" RIA, Samara, 1994, issue 1, pp. 24-28.
A. Elkonyuk and Y. A. Luponosov, "Obtaining Keramsite and Keramsite Concrete Based on It Using Oil Sludge Wastes," Research in the Field of Architecture, Construction, and Environmental Protection: Abstracts of the 55th Scientific-Technical Conference, SamGASA, Samara, 1997, pp. 86-87.
Y. A. Luponosov, "Obtaining Keramsite Using Oil Sludge Wastes," Abstract of dissertation, Samara, 1998, p. 17.
S. A. Montaev, N. B. Adilova, A. S. Montaeva, and A. S. Montaeva, "Development of Effective Technological Parameters for Formation of a Porous Structure of the Raw Composition in Order to Obtain a Lightweight Granular Insulation Material," APRN Journal of Engineering and Applied Sciences, vol. 11, no. 17, pp. 10454–10459, 2016.
B. Magid, A. V. Kuptsov, and R. A. Shaybakov, "Technological Processes of Oil Sludge Processing," Bulletin of AtING, no. 6-7, 2005, pp. 82-86.
F. Akhmetov, M. N. Akhmetshina, A. A. Desyatkin, and F. Sh. Khafizov, "Obtaining Stable Fuel Compositions Using Oil Sludge," Oil Processing and Petrochemistry with Domestic Technologies in the 21st Century: Abstracts of the II Congress of the Oil and Gas Industrialists of Russia, Ufa: IPNHP, 2000, p. 164.
F. Akhmetov, M. N. Akhmetshina, A. A. Desyatkin, and F. Sh. Khafizov, "Creating Aggregate-Stable Fuel Mixtures Based on Heavy Boiler Fuel and Oil Sludge," Chemical Reagents, Reagents and Processes of Small-Tonnage Chemistry: Abstracts of the XIII International Scientific-Practical Conference, Ufa: Reactive, 2000, p. 124.
O. I. Ruchkinova, "Development of Resource-Saving Technologies for Safe Disposal of Solid Oil Extraction Wastes," Abstract of the dissertation, Perm, 2004, p. 35.
T. V. Funtikova, L. I. Akhmetov, I. F. Puntus, P. A. Mikhailov, N. O. Appazov, R. A. Narmanova, A. E. Filonov, and I. P. Solyanikova, "Bioremediation of Oil-Contaminated Soil of the Republic of Kazakhstan Using a New Biopreparation," Microorganisms, vol. 11, no. 2, p. 522, 2023, doi: https://doi.org/10.3390/microorganisms11020522.
K. A. Bissenov, S. S. Uderbayev, and N. A. Saktaganova, "Physicochemical Analysis of Structure of Foamed Concrete with Addition of Oil Sludges," Research Journal of Pharmaceutical, Biological and Chemical Sciences, vol. 7, no. 4, p. 1701-1708, 2016.
K. A. Bisenov, R. A. Narmanova, N. O. Appazov, "Physical and Chemical Studies of the Oil Sludge Hydrocarbon Composition and the Prospects for Their Use in the Technology of Expanded Clay Production," News of the National Academy of Sciences of the Republic of Kazakhstan-Series Chemistry and Technology, 2020, vol. 5, p. 28-37, doi: 10.32014/2020.2518-1491.77.
This work is licensed under a Creative Commons Attribution 4.0 International License.